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MTBF and MTTR: The Numbers That Predict Robot Cell Uptime

Published: Published on Zhilianhai

Definitions that matter

MetricMeaningHow it is used
MTBFMean time between failuresPredicts how often you will stop
MTTRMean time to repairPredicts how long you will be down
AvailabilityMTBF / (MTBF + MTTR)The number production cares about
OEEAvailability x performance x qualityThe number management cares about

Improving the ratio

  • Raise MTBF with preventive maintenance, better part presentation and correct duty margin.
  • Lower MTTR with spare parts on site, clear fault codes and trained first-line staff.
  • Do both by keeping a fault log and reviewing the top three causes each quarter.

Be careful with vendor numbers

MTBF quoted from component data is not the same as observed cell uptime. Ask for field data from comparable installations, and validate with your own log during the first 90 days.

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