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Robot Lifecycle and Replacement Waves

Published: Published on Zhilianhai

Lifecycle stages

StageTypical consideration
New installationOptimised for current product and volume
Mid lifeRetrofit, tooling refresh and software upgrades
Late lifeSpares risk and controller support
ReplacementRebuild, replace or retask the cell
End of lifeDecommission and dispose

What drives replacement

  • Controller and software support ending is often the trigger.
  • Product change can make the cell uneconomic before it wears out.
  • Service and spares cost rise faster than energy cost.

Lifecycle assumptions vary widely by duty cycle and environment. Use your own maintenance history.

Information is provided for initial research. Verify specifications, pricing, policies and standards against the original source before making decisions.

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